Effects of stainless steel substrate temperature on flattening behavior of plasma sprayed NiCrCoAlY and zirconia droplets

Zhuang Ma*, Suhong Cao, Fuchi Wang, Quansheng Wang

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

1 Citation (Scopus)

Abstract

Effects of substrate temperature on flattening morphologies of NiCrCoAlY and zirconia droplets in plasma spraying metal matrix composites were studied by analyzing and comparing SEM micrographs. The results show that when depositing on the non-preheated polished stainless steel substrate, the NiCrCoAlY splats are in disk-like shape with piled edges and splashed fragments, which have inevitably influence on the following flattening droplets. If the substrate is preheated up to 200°C, the piled edges and splashed fragments within NiCrCoAlY splats decrease, and the flattening behavior of the following droplets is improved. The zirconia splat morphology on the non-preheated polished stainless steel substrate is round in shape with crack and finger prolongation. The number of cracks and finger prolongations reduces correspondingly with increasing the substrate temperature. Furthermore, when the substrate is preheated up to 200°C, NiCrCoAlY coating porosity changes unapparently while the zirconia coating porosity reduces profoundly.

Original languageEnglish
Pages (from-to)114-119
Number of pages6
JournalFuhe Cailiao Xuebao/Acta Materiae Compositae Sinica
Volume23
Issue number6
Publication statusPublished - Dec 2006

Keywords

  • Flattening
  • Plasma spray
  • Splat morphologies
  • Substrate preheating

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