Thermal modeling and transient behavior analysis of a medium-frequency high-power transformer

Annoy Kumar Das, Zhongbao Wei, Sriram Vaisambhayana, Shuyu Cao, Haonan Tian, Anshuman Tripathi, Philip Came Kjær

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

12 Citations (Scopus)

Abstract

A medium/high-power conversion system, using power electronic (PE) converter in conjunction with a medium/high-frequency transformer, has many desirable effects suitably oriented for modern power system architecture. Switching at high frequency results in lesser volume of magnetics but induces higher loss density. Thus design and characterization of a medium-frequency (MF) high-power (HP) transformer has significant ramification on its performance and application. Thermal management of a MF HP transformer is one of key aspects for its characterization. In this paper, an equivalent thermal model of a multi-layer concentrated winding is derived. Core and copper losses are carefully estimated. Thermal resistance and capacitance are accurately calculated. Time-domain response of proposed thermal network is obtained using Heun's method (Modified Euler) and validated with PLECS. Effects of temperature change on thermal properties of material and coolant (transformer oil) are also discussed. Furthermore, accuracy of said thermal network is corroborated through FEM-CFD study of a 10kW, 0.5/2.5kV, 1kHz natural oil-cooled transformer. Close agreement between analytical and simulation results is observed which substantiates proposed thermal model in terms of accuracy and efficacy of computation.

Original languageEnglish
Title of host publicationProceedings IECON 2017 - 43rd Annual Conference of the IEEE Industrial Electronics Society
PublisherInstitute of Electrical and Electronics Engineers Inc.
Pages2213-2218
Number of pages6
ISBN (Electronic)9781538611272
DOIs
Publication statusPublished - 15 Dec 2017
Externally publishedYes
Event43rd Annual Conference of the IEEE Industrial Electronics Society, IECON 2017 - Beijing, China
Duration: 29 Oct 20171 Nov 2017

Publication series

NameProceedings IECON 2017 - 43rd Annual Conference of the IEEE Industrial Electronics Society
Volume2017-January

Conference

Conference43rd Annual Conference of the IEEE Industrial Electronics Society, IECON 2017
Country/TerritoryChina
CityBeijing
Period29/10/171/11/17

Keywords

  • CFD
  • Conduction
  • Convection
  • FEM
  • Heun's method
  • PLECS
  • Thermal capacitance
  • Thermal resistance

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