Simulation of melted state of particles in plasma spray

Qun Bo Fan*, Lu Wang, Fu Chi Wang

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

1 Citation (Scopus)

Abstract

Melted state of flying ZrO2 ceramic particles in plasma spray has been investigated in this paper by employing numerical simulation methods. Calculations are carried out for two kinds of single particle with diameters of 30 μm injected in typical plasma spraying conditions. Surface temperature histories of the flying particles, inner thermal state, temperature gradient as well as phase change of the particles of various sizes during their flight are successfully predicted. Based on these results, the spraying distance is discussed also, which can be classified into three regions, such as no melted, partially melted and completely melted zones. Only if the particles enter into completely melted zone, it is possible to form dense and idea coatings. These methods and results will bring insight into the practical thermal spray operations.

Original languageEnglish
Pages (from-to)510-514
Number of pages5
JournalBinggong Xuebao/Acta Armamentarii
Volume26
Issue number4
Publication statusPublished - Jul 2005

Keywords

  • Flying particles
  • Melted state
  • Numerical simulation
  • Plasma spray
  • Thermology

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