Progress in ceramic materials and structure design toward advanced thermal barrier coatings

Zhi Yuan Wei; Guo Hui Meng; Lin Chen; Guang Rong Li; Mei Jun Liu; Wei Xu Zhang; Li Na Zhao; Qiang Zhang; Xiao Dong Zhang; Chun Lei Wan; Zhi Xue Qu; Lin Chen; Jing Feng; Ling Liu; Hui Dong; Ze Bin Bao; Xiao Feng Zhao; Xiao Feng Zhang; Lei Guo; Liang Wang; Bo Cheng; Wei Wei Zhang; Peng Yun Xu; Guan Jun Yang; Hong Neng Cai; Hong Cui; You Wang; Fu Xing Ye; Zhuang Ma; Wei Pan; Min Liu; Ke Song Zhou; Chang Jiu Li

doi:10.1007/s40145-022-0581-7

Progress in ceramic materials and structure design toward advanced thermal barrier coatings

Zhi Yuan Wei, Guo Hui Meng, Lin Chen, Guang Rong Li, Mei Jun Liu, Wei Xu Zhang, Li Na Zhao, Qiang Zhang, Xiao Dong Zhang, Chun Lei Wan, Zhi Xue Qu, Lin Chen, Jing Feng, Ling Liu, Hui Dong, Ze Bin Bao, Xiao Feng Zhao, Xiao Feng Zhang, Lei Guo, Liang WangBo Cheng, Wei Wei Zhang, Peng Yun Xu, Guan Jun Yang^*, Hong Neng Cai^*, Hong Cui^*, You Wang^*, Fu Xing Ye^*, Zhuang Ma^*, Wei Pan^*, Min Liu^*, Ke Song Zhou^*, Chang Jiu Li^*

^*Corresponding author for this work

School of Material Science and Engineering

Research output: Contribution to journal › Review article › peer-review

238 Citations (Scopus)

Abstract

Thermal barrier coatings (TBCs) can effectively protect the alloy substrate of hot components in aeroengines or land-based gas turbines by the thermal insulation and corrosion/erosion resistance of the ceramic top coat. However, the continuous pursuit of a higher operating temperature leads to degradation, delamination, and premature failure of the top coat. Both new ceramic materials and new coating structures must be developed to meet the demand for future advanced TBC systems. In this paper, the latest progress of some new ceramic materials is first reviewed. Then, a comprehensive spalling mechanism of the ceramic top coat is summarized to understand the dependence of lifetime on various factors such as oxidation scale growth, ceramic sintering, erosion, and calcium-magnesium-aluminium-silicate (CMAS) molten salt corrosion. Finally, new structural design methods for high-performance TBCs are discussed from the perspectives of lamellar, columnar, and nanostructure inclusions. The latest developments of ceramic top coat will be presented in terms of material selection, structural design, and failure mechanism, and the comprehensive guidance will be provided for the development of next-generation advanced TBCs with higher temperature resistance, better thermal insulation, and longer lifetime.

Original language	English
Pages (from-to)	985-1068
Number of pages	84
Journal	Journal of Advanced Ceramics
Volume	11
Issue number	7
DOIs	https://doi.org/10.1007/s40145-022-0581-7
Publication status	Published - Jul 2022

Keywords

ceramic material
degradation and failure
long lifetime
structure design
thermal barrier coatings (TBCs)

Access to Document

10.1007/s40145-022-0581-7

Cite this

Wei, Z. Y., Meng, G. H., Chen, L., Li, G. R., Liu, M. J., Zhang, W. X., Zhao, L. N., Zhang, Q., Zhang, X. D., Wan, C. L., Qu, Z. X., Chen, L., Feng, J., Liu, L., Dong, H., Bao, Z. B., Zhao, X. F., Zhang, X. F., Guo, L., ... Li, C. J. (2022). Progress in ceramic materials and structure design toward advanced thermal barrier coatings. Journal of Advanced Ceramics, 11(7), 985-1068. https://doi.org/10.1007/s40145-022-0581-7

@article{703f5c6cf15b43cd80519a180ef815ee,

title = "Progress in ceramic materials and structure design toward advanced thermal barrier coatings",

abstract = "Thermal barrier coatings (TBCs) can effectively protect the alloy substrate of hot components in aeroengines or land-based gas turbines by the thermal insulation and corrosion/erosion resistance of the ceramic top coat. However, the continuous pursuit of a higher operating temperature leads to degradation, delamination, and premature failure of the top coat. Both new ceramic materials and new coating structures must be developed to meet the demand for future advanced TBC systems. In this paper, the latest progress of some new ceramic materials is first reviewed. Then, a comprehensive spalling mechanism of the ceramic top coat is summarized to understand the dependence of lifetime on various factors such as oxidation scale growth, ceramic sintering, erosion, and calcium-magnesium-aluminium-silicate (CMAS) molten salt corrosion. Finally, new structural design methods for high-performance TBCs are discussed from the perspectives of lamellar, columnar, and nanostructure inclusions. The latest developments of ceramic top coat will be presented in terms of material selection, structural design, and failure mechanism, and the comprehensive guidance will be provided for the development of next-generation advanced TBCs with higher temperature resistance, better thermal insulation, and longer lifetime.",

keywords = "ceramic material, degradation and failure, long lifetime, structure design, thermal barrier coatings (TBCs)",

author = "Wei, {Zhi Yuan} and Meng, {Guo Hui} and Lin Chen and Li, {Guang Rong} and Liu, {Mei Jun} and Zhang, {Wei Xu} and Zhao, {Li Na} and Qiang Zhang and Zhang, {Xiao Dong} and Wan, {Chun Lei} and Qu, {Zhi Xue} and Lin Chen and Jing Feng and Ling Liu and Hui Dong and Bao, {Ze Bin} and Zhao, {Xiao Feng} and Zhang, {Xiao Feng} and Lei Guo and Liang Wang and Bo Cheng and Zhang, {Wei Wei} and Xu, {Peng Yun} and Yang, {Guan Jun} and Cai, {Hong Neng} and Hong Cui and You Wang and Ye, {Fu Xing} and Zhuang Ma and Wei Pan and Min Liu and Zhou, {Ke Song} and Li, {Chang Jiu}",

note = "Publisher Copyright: {\textcopyright} 2022, The Author(s).",

year = "2022",

month = jul,

doi = "10.1007/s40145-022-0581-7",

language = "English",

volume = "11",

pages = "985--1068",

journal = "Journal of Advanced Ceramics",

issn = "2226-4108",

publisher = "Tsinghua University Press",

number = "7",

}

Wei, ZY, Meng, GH, Chen, L, Li, GR, Liu, MJ, Zhang, WX, Zhao, LN, Zhang, Q, Zhang, XD, Wan, CL, Qu, ZX, Chen, L, Feng, J, Liu, L, Dong, H, Bao, ZB, Zhao, XF, Zhang, XF, Guo, L, Wang, L, Cheng, B, Zhang, WW, Xu, PY, Yang, GJ, Cai, HN, Cui, H, Wang, Y, Ye, FX, Ma, Z, Pan, W, Liu, M, Zhou, KS & Li, CJ 2022, 'Progress in ceramic materials and structure design toward advanced thermal barrier coatings', Journal of Advanced Ceramics, vol. 11, no. 7, pp. 985-1068. https://doi.org/10.1007/s40145-022-0581-7

TY - JOUR

T1 - Progress in ceramic materials and structure design toward advanced thermal barrier coatings

AU - Wei, Zhi Yuan

AU - Meng, Guo Hui

AU - Chen, Lin

AU - Li, Guang Rong

AU - Liu, Mei Jun

AU - Zhang, Wei Xu

AU - Zhao, Li Na

AU - Zhang, Qiang

AU - Zhang, Xiao Dong

AU - Wan, Chun Lei

AU - Qu, Zhi Xue

AU - Chen, Lin

AU - Feng, Jing

AU - Liu, Ling

AU - Dong, Hui

AU - Bao, Ze Bin

AU - Zhao, Xiao Feng

AU - Zhang, Xiao Feng

AU - Guo, Lei

AU - Wang, Liang

AU - Cheng, Bo

AU - Zhang, Wei Wei

AU - Xu, Peng Yun

AU - Yang, Guan Jun

AU - Cai, Hong Neng

AU - Cui, Hong

AU - Wang, You

AU - Ye, Fu Xing

AU - Ma, Zhuang

AU - Pan, Wei

AU - Liu, Min

AU - Zhou, Ke Song

AU - Li, Chang Jiu

PY - 2022/7

Y1 - 2022/7

N2 - Thermal barrier coatings (TBCs) can effectively protect the alloy substrate of hot components in aeroengines or land-based gas turbines by the thermal insulation and corrosion/erosion resistance of the ceramic top coat. However, the continuous pursuit of a higher operating temperature leads to degradation, delamination, and premature failure of the top coat. Both new ceramic materials and new coating structures must be developed to meet the demand for future advanced TBC systems. In this paper, the latest progress of some new ceramic materials is first reviewed. Then, a comprehensive spalling mechanism of the ceramic top coat is summarized to understand the dependence of lifetime on various factors such as oxidation scale growth, ceramic sintering, erosion, and calcium-magnesium-aluminium-silicate (CMAS) molten salt corrosion. Finally, new structural design methods for high-performance TBCs are discussed from the perspectives of lamellar, columnar, and nanostructure inclusions. The latest developments of ceramic top coat will be presented in terms of material selection, structural design, and failure mechanism, and the comprehensive guidance will be provided for the development of next-generation advanced TBCs with higher temperature resistance, better thermal insulation, and longer lifetime.

AB - Thermal barrier coatings (TBCs) can effectively protect the alloy substrate of hot components in aeroengines or land-based gas turbines by the thermal insulation and corrosion/erosion resistance of the ceramic top coat. However, the continuous pursuit of a higher operating temperature leads to degradation, delamination, and premature failure of the top coat. Both new ceramic materials and new coating structures must be developed to meet the demand for future advanced TBC systems. In this paper, the latest progress of some new ceramic materials is first reviewed. Then, a comprehensive spalling mechanism of the ceramic top coat is summarized to understand the dependence of lifetime on various factors such as oxidation scale growth, ceramic sintering, erosion, and calcium-magnesium-aluminium-silicate (CMAS) molten salt corrosion. Finally, new structural design methods for high-performance TBCs are discussed from the perspectives of lamellar, columnar, and nanostructure inclusions. The latest developments of ceramic top coat will be presented in terms of material selection, structural design, and failure mechanism, and the comprehensive guidance will be provided for the development of next-generation advanced TBCs with higher temperature resistance, better thermal insulation, and longer lifetime.

KW - ceramic material

KW - degradation and failure

KW - long lifetime

KW - structure design

KW - thermal barrier coatings (TBCs)

UR - http://www.scopus.com/inward/record.url?scp=85133319143&partnerID=8YFLogxK

U2 - 10.1007/s40145-022-0581-7

DO - 10.1007/s40145-022-0581-7

M3 - Review article

AN - SCOPUS:85133319143

SN - 2226-4108

VL - 11

SP - 985

EP - 1068

JO - Journal of Advanced Ceramics

JF - Journal of Advanced Ceramics

IS - 7

ER -

Progress in ceramic materials and structure design toward advanced thermal barrier coatings

Abstract

Keywords

Access to Document

Other files and links

Fingerprint

Cite this