Experimental and finite element studies on hot sizing process for L-shaped composite beams

Kai Liu, Jinrui Ye, Boming Zhang*, Yang Wang, Lijie Jia

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

15 Citations (Scopus)

Abstract

This work aims at developing a hot sizing process on composite materials to correct the profiles of composite structures during manufacture. Hot sizing experiments were carried out at 150 °C with different sizing loads and hot sizing periods for L-shaped composite beams made of carbon fiber plain-weave fabric and epoxy resin. To predict the springback in hot sizing process, a corresponding finite element simulation method was developed using stress relaxation equations determined at the same temperature. Excellent agreements between the predicted and observed results were obtained. The effects of the component thickness and 45° ply percentage on the springback rate were investigated by simulation. Springback rate in hot sizing process on composite materials ranges from 60% to 95%. In conclusion hot sizing process is proved to be a valid method for compensation for the process-induced deformation (PID) of L-shaped composite beams.

Original languageEnglish
Pages (from-to)161-169
Number of pages9
JournalComposites Part A: Applied Science and Manufacturing
Volume87
DOIs
Publication statusPublished - 1 Aug 2016
Externally publishedYes

Keywords

  • A. Polymer-matrix composites (PMCs)
  • B. Creep
  • C. Finite element analysis (FEA)

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