Heat transfer efficiency enhancement of gyroid heat exchanger based on multidimensional gradient structure design

Nowadays, a bio-inspired heat exchanger incorporating a triply periodic minimal surface (TPMS) structure has demonstrated great potential in the fields of new energy research and aerospace, which necessitates achieving a balance between low volume and high heat transfer efficiency while maintaining low pressure drop. In this paper, the adjustable heat efficiency of the heat exchanger with TPMS in gradient thicknesses is specially designed. A steady-state conjugate heat transfer (CHT) model is coupled with computational fluid dynamics (CFD) analysis. In addition, the temperature profile and velocity streamline are also checked to analyze the fluid flow behavior of the radiator. The results show that the convective heat transfer coefficient of the Gyroid with gradient level set values is 26.02–60.10% higher than that of the uniform Gyroid model, and the pressure drop is decreased by 9.66–18.05%. Both high heat transfer efficiency and low pressure drop can be achieved when the thickness is 0.2–0.3 mm and Re is 100–125. The heat exchangers with a TPMS thickness gradient in the ratio of 2:4:6 demonstrate a remarkable enhancement in overall heat transfer efficiency, achieving a 30.22% improvement compared to those with a TPMS thickness gradient in 6:4:2.