Influence of the supports ZrO₂ on selective methanation of CO over the nickel supported catalysts

It is attempted to optimize preparation of ZrO₂ as support of the nickel catalysts for selective methanation of CO in H₂-rich gas (CO-SMET). Therefore, the supports ZrO₂ were prepared at first by thermal decomposition method from zirconium oxynitrate and zirconium oxychloride at the calcination temperature of 400 °C and 800 °C, respectively. It is illustrated that the salt kind and calcination temperature affected phase state (tetragonal, monoclinic), crystallite size and specific surface area (SSA) of the supports. The difference in property of the supports influenced catalytic performance of the catalysts Ni/ZrO₂ for CO-SMET reaction. Especially, the chlorine ion residues in the support ZrO₂ prepared from zirconium oxychloride was beneficial for CO removal selectively. Furthermore, a precipitation method was adopted to prepare ZrO₂ for comparison with the thermal decomposition method with use of the zirconium oxychloride as starting material. It is found that the supports ZrO₂ prepared by the precipitation method induced a better dispersion of metallic Ni on its surface. The catalyst Ni/ZrO₂ with use of the support ZrO₂ prepared by the precipitation method and calcination at 400 °C exhibited a good performance at the reaction temperature of 220 °C in the 100 h durability test, where CO outlet concentration was kept below 10 ppm and the selectivity remained constant at 100%. Relation of Ni crystallite size and chlorine ion residues with the catalytic performance was discussed.