Ultrafine PtCo alloy by pyrolysis etching-confined pyrolysis for enhanced hydrogen evolution

Zeolitic imidazolate framework-67 (ZIF-67) has been widely used as a precursor to developing efficient PtCo alloy catalysts for hydrogen evolution reaction (HER). However, traditional in-situ pyrolysis strategies involve complicated interface structure modulating processes between ZIF-67 and Pt precursors, challenging large-scale synthesis. Herein, a “pyrolysis etching-confined pyrolysis” approach is developed to design confined PtCo alloy in porous frameworks of onion carbon derived from ZIF-67. The confined PtCo alloy with Pt content of only 5.39 wt% exhibits a distinct HER activity in both acid (η₁₀: 5 mV and Tafel: 9 mV dec⁻¹) and basic (η₁₀: 33 mV and Tafel: 51 mV dec⁻¹) media and a drastic enhancement in stability. Density functional theory calculations reveal that the strong electronic interaction between Pt and Co allows favorable electron redistribution, which affords a favorable hydrogen spillover on PtCo alloy compared with that of pristine Pt(1 1 1). Operational electrochemical impedance spectroscopy demonstrates that the Faraday reaction process is facilitated under acidic conditions, while the transfer of intermediates through the electric double-layer region under alkaline conditions is accelerated. This work not only offers a universal route for high-performance Pt-based alloy catalysts with metal–organic framework (MOF) precursors but also provides experimental evidence for the role of the electric double layer in electrocatalysis reactions.