Flexible and Stretchable Electronic Skin with High Durability and Shock Resistance via Embedded 3D Printing Technology for Human Activity Monitoring and Personal Healthcare

Electronic skin (e-skin) integrating pressure sensors and strain sensors has shown great potential applications in smart robotics and healthcare monitoring for their flexibility and wearability. However, making the sensor low cost and highly durable for industrialization and commercialization is still a problem to be addressed. An embedded 3D printing technology is developed based on novel thermosetting printing ink which is prepared using the Ecoflex and carbon nanoparticles. The properties of the printing ink including printability and electrical conductivity are first studied and then optimized. By using this technology, a glove-shaped e-skin integrating both strain sensors and pressure sensors is fabricated, and the properties of the sensors are studied. Both types of sensors have excellent stability and reliability which are verified by multiple long-term measurements (10 000 testing cycles). Specifically, the sensors possess a great shock resistance and high durability which are significant for application in real life. Furthermore, some applications for human activity monitoring and personal healthcare are demonstrated, including complex gesture recognition using 15 strain sensors, hardness sensing using pressure sensors coupled with strain sensors, and arterial pulse measurement using pressure sensors, which are promising for smart robotic sensing and wearable biomedical devices.