Flame retardant and mechanism of vinyl ester resin modified by octaphenyl polyhedral oligomeric silsesquioxane

Flamability is one of the major issues for utilization of bisphenol A–type vinyl ester resin (VER) polymeric composites in practical applications. The thermal stability and mechanical property of VER composites containing octaphenyl polyhedral oligomeric silsesquioxane (OPS) were investigated and discussed in detail. With increasing the mass ratio of OPS, the residues yield at 800°C and bending strength at break of the VER/OPS composites were enhanced, accompanied with the gradually decreased values of the peak heat release rate, total heat release, and total smoke release due to the formation of dense carbon/silica protective layers that acted as a barrier to heat and mass transfer. In addition, the flame-retardant mechanisms of condensed phase and gas phase were analyzed by XPS, TGA-FTIR, and GC-MS. The results showed that when OPS was incorporated to the resin matrix, the characteristic peaks intensity of the gaseous products was reduced obviously due to some of the characteristic groups still retained in condensed phase. Therefore, the significance of this work is providing an optional method to fabricate flame-retarding VER composites with excellent mechanical properties.