Experimental study and economic analysis of an absorption refrigeration system with new generator structure applied for pre-cooling in liquefied natural gas plant

In a variety of waste heat utilization technologies, absorption refrigeration can be driven by low-grade heat to provide cooling capacity, which is suitable for situations with both waste heat supply and refrigeration demand. In this paper, an ammonia-water absorption refrigeration prototype with a new generator structure is experimentally studied. Its economic analysis is carried out for pre-cooling in a liquefied natural gas plant. It is investigated that 1.8 kW cooling capacity at −10 °C is obtained, COP maintains between 0.29 and 0.35, and waste heat recovery ratio is improved by 150%. The proposed system is applied to a 30,000 Nm³ d⁻¹ liquefied natural gas plant to replace the conventional compression refrigerator as the pre-cooling stage, and waste heat from exhaust gas and jacket coolant is recovered in the reboiler and stripping section, respectively, in order to provide cooling capacity for pre-cooling of both natural gas and refrigerant. Economic analysis shows that specific power consumption of the modified system is reduced by 30%, from 0.40 to 0.28 kWh Nm⁻³. Consequently, the annual natural gas consumption and operating costs are reduced by 17.3% and 9.4%, respectively, and the payback period is 2.2 years compared to conventional systems with compressor-based pre-cooling stages.