Efficient N-doping of hollow core-mesoporous shelled carbon spheres via hydrothermal treatment in ammonia solution for the electrocatalytic oxygen reduction reaction

Nitrogen-doped hollow core-mesoporous shelled carbon spheres (NHMCSs) are successfully synthesized via a simple, scalable hydrothermal treatment of hollow mesoporous carbon spheres (HMCSs) with ammonia water as the nitrogen source. This strategy not only efficiently introduces nitrogen atoms into the carbon framework, but also causes the fracture of some spheres and increases the shell thickness of hollow spheres. The subsequent pyrolysis at 900 °C in Ar results in the transformation of pyrrolic-N to graphitic-N. The resulting NHMCS-900 has a high BET specific surface area (648 m² g⁻¹), large pore volume (1.06 cm³ g⁻¹), hierarchical mesoporosity (2–8, 43.9 nm), uniform shells and large hollow cores. The electrochemical experiments indicate that NHMCS-900 as a metal-free electrocatalyst possesses the improved ORR activity with a close four-electron reaction pathway (∼3.88) and a peroxide yield lower than 10% over a wide potential range in alkaline solution. Contrary to commercial Pt/C, NHMCS-900 is unaffected by the methanol crossover effect and exhibits excellent long-term durability with 97.0% of the initial current density after 5.56 h of continuous operation. The excellent activity of NHMCS-900 is mainly attributed to the high relative content of pyridinic-N and graphitic-N. Besides, the superior activity is also ascribed to its unique structural properties, promoting fast and efficient mass transfer and providing inner and outer surfaces with N-relative active sites for ORR.