Effect of porosity on dynamic mechanical properties and impact response characteristics of high aluminum content PTFE/Al energetic materials

In order to obtain the effect of porosity on the dynamic mechanical properties and impact response characteristics of high aluminum content PTFE/Al energetic materials, PTFE/Al specimens with porosities of 1.2%, 10%, 20%, and 30% were prepared by adding additives. The dynamic compression properties and impact response characteristics of high aluminum content PTFE/Al energetic materials with porosity were studied by using a split Hopkinson pressure bar (SHPB) impact loading experimental system. Based on the one-dimensional viscoplastic hole collapse model, an impact temperature rise analysis model including melting effects was used, and corresponding calculation analysis was performed. The results show that with the increase of porosity, the yield strength and compressive strength of the material will decrease. Under dynamic loading, the reaction duration of PTFE/Al energetic materials with different porosities generally shows a tendency to become shorter as the porosity increases, while the ignition delay time is basically unchanged. In this experiment, the material response has the optimal porosity with the lowest critical strain rate, the optimal porosity for PTFE/Al energetic materials with different porosity and high aluminum content (50/50 mass ratio, size of specimens π8 × 5 mm) is 10%. The research results can provide an important reference for the engineering application of PTFE/Al energetic materials.