Dynamic mechanical response and failure behavior of solid propellant under shock wave impact

Solid rocket motor propellants are typically subjected to shock wave loads during ignition. To analyze the dynamic mechanical response and failure behavior of hydroxyl-terminated polybutadiene (HTPB) propellant under varying shock intensities, this study innovatively employed a shock tube apparatus in conjunction with schlieren imaging and 3D-DIC techniques. Shock loading experiments were conducted on propellant samples of three different thicknesses under pressures ranging from 0.3 to 0.7 MPa, capturing the dynamic deformation processes. Results revealed that deformation initiated at the clamped region, extending towards the center and forming a parabolic shape. The maximum deformation of the samples shows an approximately linear relationship with the launch pressure and decreases with increasing sample thickness. The 5 mm sample failed under a 0.6 MPa shock pressure, with electron microscopy images identifying matrix damage, particle debonding, and particle fracture as the principal failure mechanisms. Finite element simulations based on the generalized Maxwell linear viscoelastic constitutive model were conducted, demonstrating good agreement with experimental data. The critical stress for fracture was determined to be 4.12 MPa, and the ultimate shock wave pressures for 3, 6, 9, and 12 mm thicknesses were approximately 0.3 MPa, 0.65 MPa, 1.1 MPa, and 1.4 MPa, respectively. These findings provide valuable insights for assessing the structural integrity of solid rocket motors under ignition shock conditions.