A novel flexible, layered, recoverable SiO₂ fiber skeleton and aerogel composites material prepared by papermaking process

The anisotropic ceramic fiber skeleton and its aerogel composite materials have important applications in the fields of high temperature insulation and aerospace. However, the traditional ceramic fiber skeleton has been limited in its application due to the complexity of its preparation process. Here, referencing the traditional papermaking technology, a flexible and recoverable SiO₂ fiber skeleton with anisotropic layered structure was prepared through papermaking process and low-temperature sintering (170 °C) technology. Complete heteromorphic skeleton could be prepared by this simple process. On this basis, we impregnated the fiber skeleton with silica aerogel to further improve the composite properties of the pure fiber block. Compared with SiO₂ fiber skeleton, the SiO₂ aerogel/fiber skeleton composite exhibited lower thermal conductivity (0.023 W/(m·k)), higher compressive strength (2.19 MPa) and excellent high temperature thermal insulation. The recoverable and excellent thermal insulation properties of anisotropic layered composite materials provide an effective way for the manufacture of low-cost aerogel composite materials. At the same time, it has potential application value in high-temperature thermal insulation materials.