Reactive template synthesis of nitrogen-doped graphene-like carbon nanosheets derived from hydroxypropyl methylcellulose and dicyandiamide as efficient oxygen reduction electrocatalysts

Oxygen reduction reaction (ORR) plays a dominant role in proton exchange membrane fuel cells (PEMFCs). Thus, the design and preparation of efficient ORR electrocatalysts is of high importance. In this work, we successfully prepared a series of nitrogen-doped graphene-like carbon nanosheets (NCNSs) with large pore volumes of up to 1.244 cm³ g⁻¹and high level of N dopants (5.3–6.8 at%) via a one-step, in-situ reactive template strategy by co-pyrolysis of hydroxypropyl methylcellulose (HPMC) and dicyandiamide (DICY) as the precursors at 1000 °C. The DICY-derived graphitic carbon nitride (g-C₃N₄) nanosheets could act as the hard template for the confined growth of 2D carbon nanosheets, and the further increase in the pyrolysis temperature could directly remove off the g-C₃N₄template by complete decomposition and simultaneously dope N atoms within the carbon nanosheets. The pyridinic and graphitic nitrogen groups are dominant among various N functional groups in the NCNSs. The NCNS_1:10 prepared with the HPMC/DICY mass ratio of 1/10 can be used as the metal-free ORR electrocatalysts with optimal activity (onset potential: −0.1 V vs. SCE; limiting current density: 4.8 mA cm⁻²) in O₂-saturated 0.1 M KOH electrolyte among the NCNSs. Moreover, the NCNS_1:10 demonstrates a dominant four-electron reduction process, as well as excellent long-term operation stability and outstanding methanol crossover resistance. The excellent ORR activity of the NCNS_1:10 should be mainly owing to high contents of pyridinic and graphitic N dopants, large pore volume, hierarchical structures, and microstructural defects.