Microstructure of rapidly solidified Nb-based pre-alloyed powders for additive manufacturing

Yueling Guo, Lina Jia*, Bin Kong, Shengnan Zhang, Fengxiang Zhang, Hu Zhang

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

20 Citations (Scopus)

Abstract

For powder-based additive manufacturing, sphere-shaped Nb-37Ti-13Cr-2Al-1Si pre-alloyed powders were prepared by plasma rotating electrode processing (PREP). The microstructure, surface oxidation and microhardness of the pre-alloyed powders were systematically investigated. Results showed that the main phases were Nb solid solution (Nbss) and Cr 2 Nb. The Cr 2 Nb phases were further determined using transmission electron microscopy (TEM). Fine dendrite structures were observed in the as-fabricated pre-alloyed powders, which transformed to large grains after heat treatment (HT) at 1450 °C for 3 h. With the increase of powder size, the secondary dendrite arm spacing (SDAS) increased and the microhardness (HV) decreased. A clean powder surface free of oxide particles was obtained by PREP and an oxide layer with 9.39 nm in thickness was generated on the powder surface. Compared with Cr- and Nb-oxides, more Ti-oxides were formed on outmost powder surface with a higher content of Ti (up to 47.86 at.%). The differences upon the microstructure and microhardness of the pre-alloyed powders with different sizes were discussed.

Original languageEnglish
Pages (from-to)367-374
Number of pages8
JournalApplied Surface Science
Volume409
DOIs
Publication statusPublished - 1 Jul 2017
Externally publishedYes

Keywords

  • Microstructure
  • Niobium based alloy
  • Powder metallurgy
  • Rapid solidification
  • Surface oxide

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