Diamond tool wear reduction by combining ultrasonic elliptical vibration with graphite particle atmosphere

Xing Gao, Chao Jiang Li*, Yong Li, Cam Vinh Duong

*Corresponding author for this work

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Abstract

For reducing diamond tool wear in ultra-precision cutting of ferrous metals, a process of combining ultrasonic elliptical vibration with graphite particle atmosphere was put forward. An experimental setup was built integrating an ultrasonic elliptical vibration mechanism with a jet lubrication device on a 4-axis ultra-precision lathe. The frequency of ultrasonic elliptical vibration is 38.36 kHz with a trajectory of 8.5×3.5μm. Graphite particles with sizes of 1.3∼2μm were selected. Conventional cutting and the combined method were conducted on die steel. Compared with conventional cutting with a wear land width of about 300μm, diamond tool wear in the combined method was decreased to about 20 to 30μm. The combined method is feasible to further reduce the diamond tool wear when cutting die steel.

Original languageEnglish
Title of host publicationUltra-Precision Machining Process and Surface Finishing Technology
EditorsBo Zhao, Guofu Gao, Hang Gao, Bo Zhao, Guofu Gao, Yanyan Yan, Hang Gao, Yanyan Yan
PublisherTrans Tech Publications Ltd.
Pages32-35
Number of pages4
ISBN (Electronic)9783038352495, 9783038352495
DOIs
Publication statusPublished - 2014
Externally publishedYes
Event10th CHINA-JAPAN International Conference on Ultra-Precision Machining Process, 10th CJUMP and 2014 International Conference on Surface Finishing Technology, ICSFT 2014 - Jiaozuo, China
Duration: 17 Oct 201419 Oct 2014

Publication series

NameAdvanced Materials Research
Volume1027
ISSN (Print)1022-6680
ISSN (Electronic)1662-8985

Conference

Conference10th CHINA-JAPAN International Conference on Ultra-Precision Machining Process, 10th CJUMP and 2014 International Conference on Surface Finishing Technology, ICSFT 2014
Country/TerritoryChina
CityJiaozuo
Period17/10/1419/10/14

Keywords

  • Diamond cutting tool
  • Die steel
  • Graphite particle atmosphere
  • Ultra-precision cutting
  • Ultrasonic elliptical vibration

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Gao, X., Li, C. J., Li, Y., & Duong, C. V. (2014). Diamond tool wear reduction by combining ultrasonic elliptical vibration with graphite particle atmosphere. In B. Zhao, G. Gao, H. Gao, B. Zhao, G. Gao, Y. Yan, H. Gao, & Y. Yan (Eds.), Ultra-Precision Machining Process and Surface Finishing Technology (pp. 32-35). (Advanced Materials Research; Vol. 1027). Trans Tech Publications Ltd.. https://doi.org/10.4028/www.scientific.net/AMR.1027.32