Design and milling performance investigation of a new PCBN multi-edge ball milling and grinding composite tool

Zhipeng Su; Zhiqiang Liang; Hao Huang; Yue Ma; Yuchao Du; Yoomi Kim; Rui Chen; Xu Zhao; Tianfeng Zhou; Xibin Wang

doi:10.1016/j.triboint.2023.108729

Design and milling performance investigation of a new PCBN multi-edge ball milling and grinding composite tool

Zhipeng Su, Zhiqiang Liang^*, Hao Huang, Yue Ma, Yuchao Du, Yoomi Kim, Rui Chen, Xu Zhao, Tianfeng Zhou, Xibin Wang

^*Corresponding author for this work

School of Mechanical Engineering

Research output: Contribution to journal › Article › peer-review

3 Citations (Scopus)

Abstract

The structure and material of micro tools have a significant impact on their machining performance. To improving the machining performance and wear resistance of micro milling tools, a new PCBN multi-edge ball milling and grinding composite tool (ME-BMGT) with multi-edge and spherical flank is proposed. The micro milling experiment results show that, compared with the cemented carbide double-edged ball-end milling tool (OMBMT), the micro groove morphology machined by the ME-BMGT has grinding texture characteristics, the micro groove surface quality is better, and the burr height is smaller. The wear morphology shows that the wear form of ME-BMGT is adhesive wear, while the wear form of OMBMT is cutting edge fracture and adhesive wear. The ME-BMGT provides superior wear resistance.

Original language	English
Article number	108729
Journal	Tribology International
Volume	187
DOIs	https://doi.org/10.1016/j.triboint.2023.108729
Publication status	Published - Sept 2023

Keywords

Micro grinding
Micro milling
Milling Performance
Tool grinding

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10.1016/j.triboint.2023.108729

Cite this

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title = "Design and milling performance investigation of a new PCBN multi-edge ball milling and grinding composite tool",

abstract = "The structure and material of micro tools have a significant impact on their machining performance. To improving the machining performance and wear resistance of micro milling tools, a new PCBN multi-edge ball milling and grinding composite tool (ME-BMGT) with multi-edge and spherical flank is proposed. The micro milling experiment results show that, compared with the cemented carbide double-edged ball-end milling tool (OMBMT), the micro groove morphology machined by the ME-BMGT has grinding texture characteristics, the micro groove surface quality is better, and the burr height is smaller. The wear morphology shows that the wear form of ME-BMGT is adhesive wear, while the wear form of OMBMT is cutting edge fracture and adhesive wear. The ME-BMGT provides superior wear resistance.",

keywords = "Micro grinding, Micro milling, Milling Performance, Tool grinding",

author = "Zhipeng Su and Zhiqiang Liang and Hao Huang and Yue Ma and Yuchao Du and Yoomi Kim and Rui Chen and Xu Zhao and Tianfeng Zhou and Xibin Wang",

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TY - JOUR

T1 - Design and milling performance investigation of a new PCBN multi-edge ball milling and grinding composite tool

AU - Su, Zhipeng

AU - Liang, Zhiqiang

AU - Huang, Hao

AU - Ma, Yue

AU - Du, Yuchao

AU - Kim, Yoomi

AU - Chen, Rui

AU - Zhao, Xu

AU - Zhou, Tianfeng

AU - Wang, Xibin

PY - 2023/9

Y1 - 2023/9

N2 - The structure and material of micro tools have a significant impact on their machining performance. To improving the machining performance and wear resistance of micro milling tools, a new PCBN multi-edge ball milling and grinding composite tool (ME-BMGT) with multi-edge and spherical flank is proposed. The micro milling experiment results show that, compared with the cemented carbide double-edged ball-end milling tool (OMBMT), the micro groove morphology machined by the ME-BMGT has grinding texture characteristics, the micro groove surface quality is better, and the burr height is smaller. The wear morphology shows that the wear form of ME-BMGT is adhesive wear, while the wear form of OMBMT is cutting edge fracture and adhesive wear. The ME-BMGT provides superior wear resistance.

AB - The structure and material of micro tools have a significant impact on their machining performance. To improving the machining performance and wear resistance of micro milling tools, a new PCBN multi-edge ball milling and grinding composite tool (ME-BMGT) with multi-edge and spherical flank is proposed. The micro milling experiment results show that, compared with the cemented carbide double-edged ball-end milling tool (OMBMT), the micro groove morphology machined by the ME-BMGT has grinding texture characteristics, the micro groove surface quality is better, and the burr height is smaller. The wear morphology shows that the wear form of ME-BMGT is adhesive wear, while the wear form of OMBMT is cutting edge fracture and adhesive wear. The ME-BMGT provides superior wear resistance.

KW - Micro grinding

KW - Micro milling

KW - Milling Performance

KW - Tool grinding

UR - http://www.scopus.com/inward/record.url?scp=85163168741&partnerID=8YFLogxK

U2 - 10.1016/j.triboint.2023.108729

DO - 10.1016/j.triboint.2023.108729

M3 - Article

AN - SCOPUS:85163168741

SN - 0301-679X

VL - 187

JO - Tribology International

JF - Tribology International

M1 - 108729

ER -

Design and milling performance investigation of a new PCBN multi-edge ball milling and grinding composite tool

Abstract

Keywords

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