Cryogenic machining performance and surface quality of iron-based superalloy

Hao Chen; Xibin Wang; Pei Yan; Minghui Cheng; Kai Du; Xuezhi Cai; Li Jiao; Tianyang Qiu

doi:10.1117/12.2635208

Cryogenic machining performance and surface quality of iron-based superalloy

Hao Chen, Xibin Wang, Pei Yan^*, Minghui Cheng, Kai Du, Xuezhi Cai, Li Jiao, Tianyang Qiu

^*Corresponding author for this work

School of Mechanical Engineering

Beijing Institute of Technology

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

Abstract

Conventional cutting fluid is commonly used in the cutting process of iron-based superalloy. However, cutting fluid is easy to cause environmental pollution and cutting costs increasement. In this paper, turning experiments on superalloy GH2132 were carried out with three different coolants, namely, cutting fluid, liquid nitrogen (LN₂), and liquid carbon dioxide (LCO₂). The cutting force, specific cutting energy, surface roughness and cutting ambient air particulate concentration were analysed. The results show that, compared with cutting fluid, LN₂ is more effective in reducing the cutting force. The specific cutting energy under LN₂ is reduced by 25.3% at v = 40 m/min, a_p = 0.3 mm and f = 0.1 mm/r. When the feed rate is 0.2 mm/r, the surface roughness under LCO₂ can be reduced by 42.4% than the cutting fluid. In addition, the use of LN₂ and LCO₂ can reduce the concentration of PM_2.5 by 64.1% and 81.7%, respectively.

Original language	English
Title of host publication	2nd International Conference on Mechanical, Electronics, and Electrical and Automation Control, METMS 2022
Editors	Ya Liu
Publisher	SPIE
ISBN (Electronic)	9781510654778
DOIs	https://doi.org/10.1117/12.2635208
Publication status	Published - 2022
Event	2nd International Conference on Mechanical, Electronics, and Electrical and Automation Control, METMS 2022 - Guilin, China Duration: 7 Jan 2022 → 9 Jan 2022

Publication series

Name	Proceedings of SPIE - The International Society for Optical Engineering
Volume	12244
ISSN (Print)	0277-786X
ISSN (Electronic)	1996-756X

Conference

Conference	2nd International Conference on Mechanical, Electronics, and Electrical and Automation Control, METMS 2022
Country/Territory	China
City	Guilin
Period	7/01/22 → 9/01/22

Keywords

Cryogenic machining
Cutting ambient air quality
Cutting force
Iron-based superalloy
Specific cutting energy
Surface roughness

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

Access to Document

10.1117/12.2635208

Cite this

Chen, H., Wang, X., Yan, P., Cheng, M., Du, K., Cai, X., Jiao, L., & Qiu, T. (2022). Cryogenic machining performance and surface quality of iron-based superalloy. In Y. Liu (Ed.), 2nd International Conference on Mechanical, Electronics, and Electrical and Automation Control, METMS 2022 Article 122441U (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 12244). SPIE. https://doi.org/10.1117/12.2635208

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title = "Cryogenic machining performance and surface quality of iron-based superalloy",

abstract = "Conventional cutting fluid is commonly used in the cutting process of iron-based superalloy. However, cutting fluid is easy to cause environmental pollution and cutting costs increasement. In this paper, turning experiments on superalloy GH2132 were carried out with three different coolants, namely, cutting fluid, liquid nitrogen (LN2), and liquid carbon dioxide (LCO2). The cutting force, specific cutting energy, surface roughness and cutting ambient air particulate concentration were analysed. The results show that, compared with cutting fluid, LN2 is more effective in reducing the cutting force. The specific cutting energy under LN2 is reduced by 25.3% at v = 40 m/min, ap = 0.3 mm and f = 0.1 mm/r. When the feed rate is 0.2 mm/r, the surface roughness under LCO2 can be reduced by 42.4% than the cutting fluid. In addition, the use of LN2 and LCO2 can reduce the concentration of PM2.5 by 64.1% and 81.7%, respectively.",

keywords = "Cryogenic machining, Cutting ambient air quality, Cutting force, Iron-based superalloy, Specific cutting energy, Surface roughness",

author = "Hao Chen and Xibin Wang and Pei Yan and Minghui Cheng and Kai Du and Xuezhi Cai and Li Jiao and Tianyang Qiu",

note = "Publisher Copyright: {\textcopyright} 2022 SPIE; 2nd International Conference on Mechanical, Electronics, and Electrical and Automation Control, METMS 2022 ; Conference date: 07-01-2022 Through 09-01-2022",

year = "2022",

doi = "10.1117/12.2635208",

language = "English",

series = "Proceedings of SPIE - The International Society for Optical Engineering",

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Chen, H, Wang, X , Yan, P, Cheng, M, Du, K, Cai, X, Jiao, L & Qiu, T 2022, Cryogenic machining performance and surface quality of iron-based superalloy. in Y Liu (ed.), 2nd International Conference on Mechanical, Electronics, and Electrical and Automation Control, METMS 2022., 122441U, Proceedings of SPIE - The International Society for Optical Engineering, vol. 12244, SPIE, 2nd International Conference on Mechanical, Electronics, and Electrical and Automation Control, METMS 2022, Guilin, China, 7/01/22. https://doi.org/10.1117/12.2635208

Cryogenic machining performance and surface quality of iron-based superalloy. / Chen, Hao; Wang, Xibin ; Yan, Pei et al.
2nd International Conference on Mechanical, Electronics, and Electrical and Automation Control, METMS 2022. ed. / Ya Liu. SPIE, 2022. 122441U (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 12244).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - Cryogenic machining performance and surface quality of iron-based superalloy

AU - Chen, Hao

AU - Wang, Xibin

AU - Yan, Pei

AU - Cheng, Minghui

AU - Du, Kai

AU - Cai, Xuezhi

AU - Jiao, Li

AU - Qiu, Tianyang

PY - 2022

Y1 - 2022

N2 - Conventional cutting fluid is commonly used in the cutting process of iron-based superalloy. However, cutting fluid is easy to cause environmental pollution and cutting costs increasement. In this paper, turning experiments on superalloy GH2132 were carried out with three different coolants, namely, cutting fluid, liquid nitrogen (LN2), and liquid carbon dioxide (LCO2). The cutting force, specific cutting energy, surface roughness and cutting ambient air particulate concentration were analysed. The results show that, compared with cutting fluid, LN2 is more effective in reducing the cutting force. The specific cutting energy under LN2 is reduced by 25.3% at v = 40 m/min, ap = 0.3 mm and f = 0.1 mm/r. When the feed rate is 0.2 mm/r, the surface roughness under LCO2 can be reduced by 42.4% than the cutting fluid. In addition, the use of LN2 and LCO2 can reduce the concentration of PM2.5 by 64.1% and 81.7%, respectively.

AB - Conventional cutting fluid is commonly used in the cutting process of iron-based superalloy. However, cutting fluid is easy to cause environmental pollution and cutting costs increasement. In this paper, turning experiments on superalloy GH2132 were carried out with three different coolants, namely, cutting fluid, liquid nitrogen (LN2), and liquid carbon dioxide (LCO2). The cutting force, specific cutting energy, surface roughness and cutting ambient air particulate concentration were analysed. The results show that, compared with cutting fluid, LN2 is more effective in reducing the cutting force. The specific cutting energy under LN2 is reduced by 25.3% at v = 40 m/min, ap = 0.3 mm and f = 0.1 mm/r. When the feed rate is 0.2 mm/r, the surface roughness under LCO2 can be reduced by 42.4% than the cutting fluid. In addition, the use of LN2 and LCO2 can reduce the concentration of PM2.5 by 64.1% and 81.7%, respectively.

KW - Cryogenic machining

KW - Cutting ambient air quality

KW - Cutting force

KW - Iron-based superalloy

KW - Specific cutting energy

KW - Surface roughness

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M3 - Conference contribution

AN - SCOPUS:85132795478

T3 - Proceedings of SPIE - The International Society for Optical Engineering

BT - 2nd International Conference on Mechanical, Electronics, and Electrical and Automation Control, METMS 2022

A2 - Liu, Ya

PB - SPIE

T2 - 2nd International Conference on Mechanical, Electronics, and Electrical and Automation Control, METMS 2022

Y2 - 7 January 2022 through 9 January 2022

ER -

Chen H, Wang X , Yan P, Cheng M, Du K, Cai X et al. Cryogenic machining performance and surface quality of iron-based superalloy. In Liu Y, editor, 2nd International Conference on Mechanical, Electronics, and Electrical and Automation Control, METMS 2022. SPIE. 2022. 122441U. (Proceedings of SPIE - The International Society for Optical Engineering). doi: 10.1117/12.2635208

Cryogenic machining performance and surface quality of iron-based superalloy

Abstract

Publication series

Conference

Keywords

UN SDGs

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