TY - JOUR
T1 - Contact fatigue life prediction of a bevel gear under spectrum loading
AU - Jia, Pan
AU - Liu, Huaiju
AU - Zhu, Caichao
AU - Wu, Wei
AU - Lu, Guocheng
N1 - Publisher Copyright:
© 2019, The Author(s).
PY - 2020/3/1
Y1 - 2020/3/1
N2 - Rolling contact fatigue (RCF) issues, such as pitting, might occur on bevel gears because load fluctuation induces considerable subsurface stress amplitudes. Such issues can dramatically affect the service life of associated machines. An accurate geometry model of a hypoid gear utilized in the main reducer of a heavy-duty vehicle is developed in this study with the commercial gear design software MASTA. Multiaxial stress—strain states are simulated with the finite element method, and the RCF life is predicted using the Brown–Miller–Morrow fatigue criterion. The patterns of fatigue life on the tooth surface are simulated under various loading levels, and the RCF S–N curve is numerically generated. Moreover, a typical torque—time history on the driven axle is described, followed by the construction of program load spectrum with the rain flow method and the Goodman mean stress equation. The effects of various fatigue damage accumulation rules on fatigue life are compared and discussed in detail. Predicted results reveal that the Miner linear rule provides the most optimistic result among the three selected rules, and the Manson bilinear rule produces the most conservative result.
AB - Rolling contact fatigue (RCF) issues, such as pitting, might occur on bevel gears because load fluctuation induces considerable subsurface stress amplitudes. Such issues can dramatically affect the service life of associated machines. An accurate geometry model of a hypoid gear utilized in the main reducer of a heavy-duty vehicle is developed in this study with the commercial gear design software MASTA. Multiaxial stress—strain states are simulated with the finite element method, and the RCF life is predicted using the Brown–Miller–Morrow fatigue criterion. The patterns of fatigue life on the tooth surface are simulated under various loading levels, and the RCF S–N curve is numerically generated. Moreover, a typical torque—time history on the driven axle is described, followed by the construction of program load spectrum with the rain flow method and the Goodman mean stress equation. The effects of various fatigue damage accumulation rules on fatigue life are compared and discussed in detail. Predicted results reveal that the Miner linear rule provides the most optimistic result among the three selected rules, and the Manson bilinear rule produces the most conservative result.
KW - bevel gear
KW - damage accumulation rule
KW - load spectrum
KW - multiaxial fatigue criterion
KW - rolling contact fatigue (RCF)
UR - http://www.scopus.com/inward/record.url?scp=85076211342&partnerID=8YFLogxK
U2 - 10.1007/s11465-019-0556-8
DO - 10.1007/s11465-019-0556-8
M3 - Article
AN - SCOPUS:85076211342
SN - 2095-0233
VL - 15
SP - 123
EP - 132
JO - Frontiers of Mechanical Engineering
JF - Frontiers of Mechanical Engineering
IS - 1
ER -