Microstructure and energy release properties of W-Zr-Al energetic structural material fabricated by explosive consolidation

Multi-element intermetallic energetic structural materials (ESMs) as a new typical ESMs characterized by their high heat release properties and strength, which could be applied as reactive fragment, reactive shell and reactive shaped charge. Al-based ESMs had been extensively studied due to their excellent mechanical properties and high energy release characteristics. But, the low density of Al-based ESMs hindered its application. However, the need for higher density and energy release persists. In this work, the nearly fully dense W-Zr-Al ESMs with a molar ratio of 1.9:1:1 was fabricated successfully by explosive consolidation. The density reached 10.12 g/cm3 (97.5 % of the theoretical maximum density). Microstructure of the specimen was characterized by X-ray diffractometer (XRD), optical microscopy (OM), scanning electron microscope (SEM), energy dispersive spectrometry (EDS) and transmission electron microscope (TEM). The heat treatment was used to further improve the performance of the specimen and the mechanical properties of quasi-static compression was investigated before and after heat treatment. The reaction activity and process of W-Zr-Al ESMs was discussed by differential scanning calorimetry (DSC). Besides, the impact-induced energy release tests were carried out to evaluate the reactive characteristics of the W-Zr-Al ESMs. The results indicated that high-density, good-strength and high energy release unreacted W-Zr-Al energetic materials were fabricated successfully by explosive consolidation.