High Temperature Oxidation Behaviours of NiCoCrAlY alloys with High Al Content

MCrAlY coatings are of paramount importance in the protection of hot-end components from thermal oxidation and corrosion. The Al content is a crucial factor in enhancing the oxidation resistance properties of the coatings. This paper studies the oxidation behaviors of Ni-27.5Co-17Cr-xAl-0.5Y (x = 12 and 16 wt.%) alloys with high Al content. Following an oxidation process at 1100 °C over a period of 100 h, both alloys exhibit the oxide scales primarily consist of Al2O3 with minor amount of Co(Ni)Al2O4 spinels. The increased Al content results in a higher proportion of β phase, thereby promoting the development of an oxide scale in response to thermal exposure. This study provides insights into the fabrication of high Al content MCrAlY coatings with potential applications in next-generation thermal barrier coatings.