Data-driven dictionary design–based sparse classification method for intelligent fault diagnosis of planet bearings

Planet bearings have remained as the challenging components for health monitoring and diagnostics in the planetary transmission systems of helicopters and wind turbines, due to their intricate kinematic mechanisms, strong modulations, and heavy interferences from gear vibrations. To address intelligent diagnostics of planet bearings, this article presents a data-driven dictionary design–based sparse classification (DDD-SC) approach. DDD-SC is free of detecting the weak frequency features and can achieve reliable fault recognition performances for planet bearings without establishing any explicit classifiers. In the first step, DDD-SC implements the data-driven dictionary design with an overlapping segmentation strategy, which leverages the self-similarity features of planet bearing data and constructs the category-specific dictionaries with strong representation power. In the second step, DDD-SC implements the sparsity-based intelligent diagnosis with the sparse representation–based classification criterion and differentiates various planet bearing health states based on minimal sparse reconstruction errors. The effectiveness and superiority of DDD-SC for intelligent planet bearing fault diagnosis have been demonstrated with an experimental planetary transmission system. The extensive diagnosis results show that DDD-SC can achieve the highest diagnosis accuracy, strongest anti-noise performance, and lowest computation costs in comparison with three classical sparse representation–based classification and two advanced deep learning methods.