A new strategy to prepare high-performance copper azide film for micro-initiator

Copper azide (CA) has gradually become the chosen priming agent for microexplosive devices as a lead-free green priming agent. However, charge loading is challenging due to its high electrostatic sensitivity, severely limiting its practical application. In this study, copper hydroxide particles were evenly coated on the surface of carbon fiber using electrospinning and quick hot-pressing, and CA-based composites with uniform load were created using the in situ azide technique while keeping good film characteristics. The produced CA-HP film has an electroostatic sensitivity of 3.8 mJ, which is much higher than the raw material of 0.05 mJ. The flame sensitivity has also been increased from 45 to 51 cm, and the use safety has been considerably enhanced. Furthermore, hot-pressed CA-HP films can improve the film’s qualities, such as easy cutting and processing into the required shape, compatibility with MEMS processes, and the ability to successfully detonate secondary explosives with only 1 mg. This novel coupling technology expands the possibilities for developing high-safety primers for micro-initiator.