A controllably fabricated polypyrrole nanorods network by doping a tetra-β-carboxylate cobalt phthalocyanine tetrasodium salt for enhanced ammonia sensing at room temperature

The morphology adjustment and functional doping optimization of polypyrrole (PPy) are of great significance in improving its gas sensing performance. Here, the PPy-0.5TcCoPc nanorods with a uniform dispersed 3-D network were prepared using one-step in situ polymerization using the electrostatic interaction between dopant counterion substituents in tetra-β-carboxylate cobalt phthalocyanine tetrasodium salt (TcCoPcTs) with larger space structure and pyrrole (Py) molecules, in which TcCoPcTs is not only used as a dopant molecule crosslinking PPy chains to obtain a 3-D network, thus improving the conductivity, but also as a sensor accelerator to improve the gas-sensing performance. The resulting PPy-TcCoPc hybrid exhibits superior NH₃-sensing properties than PPy and tetra-β-carboxylate cobalt phthalocyanine (TcCoPc) under the same test conditions, especially the PPy-0.5TcCoPc sensor shows ultrafast response/recovery time to 50 ppm NH₃ (8.1 s/370.8 s), low detection limit of 8.1 ppb and excellent gas selectivity at room temperature (20 °C). Besides, the PPy-0.5TcCoPc sensor also maintains superior response (49.3% to 50 ppm NH₃), humidity resistance and conspicuous stability over 45 days. The excellent NH₃-sensing performance of the PPy-0.5TcCoPc hybrid arises from the excellent gas selectivity of TcCoPc, the remarkable response mechanism between PPy and NH₃, the high electrical conductivity, abundant active sites and good electron transport ability of the unique 3-D network with large specific surface area. The morphology regulation and functional doping optimization strategy of TcCoPcTs doped PPy broaden the research direction of ideal gas sensor materials.