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Ultra-low temperature frosting in cryogenic engineering: Mechanisms, methods, features, and control strategies

  • Syed Murawat Abbas Naqvi
  • , Xuan Zhang*
  • , Mengjie Song*
  • , Long Zhang*
  • , Lei Jing
  • , Keke Shao
  • , Umair Munir
  • , Faisal Rafique
  • , Muhammad Waqas
  • , Hamid Reza Bahrami
  • , Mohammad Hamid
  • , Adeel Saleem
  • *Corresponding author for this work
  • Beijing Institute of Technology
  • NFC IEFR
  • Southern University of Science and Technology
  • South China University of Technology
  • University of Sargodha
  • Qom University of Technology

Research output: Contribution to journalReview articlepeer-review

Abstract

Frosting below −100 °C represents a distinct cryogenic regime in which vapor deposition is governed mainly by desublimation, high supersaturation, and limited surface diffusion rather than conventional condensation–freezing. This review synthesizes recent advances in ultra-low temperature frosting, emphasizing the mechanisms, morphologies, modeling approaches, and frost-control challenges that distinguish cryogenic systems from ordinary refrigeration conditions. Reported studies show that desublimation-driven growth produces highly porous and irregular frost structures, including wisteria-like, shrub-shaped, and thread-like morphologies, which rapidly increase thermal resistance and degrade the performance of LNG vaporizers, aerospace precoolers, and related cryogenic equipment. Existing simulations confirm the dominant role of vapor-phase mass transfer and frost–fog coupling, but remain limited by simplified geometries, incomplete validation, and insufficient representation of frost deformation, detachment, and structural evolution. Surface-based anti-frosting strategies developed for moderate subzero conditions show reduced effectiveness in this regime, indicating the need for integrated diagnostic, modeling, and de-/anti-frosting frameworks specifically designed for cryogenic environments. This review identifies the critical knowledge gaps and provides a unified basis for future prediction and control of ultra-low temperature frosting.

Original languageEnglish
Article number117254
JournalRenewable and Sustainable Energy Reviews
Volume242
DOIs
Publication statusPublished - Dec 2026

Keywords

  • Cryogenic systems
  • De-/anti-frosting strategies
  • Desublimation
  • Frost morphology
  • Ultra-low temperature frosting

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