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Torsional Vibration Modelling and Shaft Strength Analysis of Electromechanical Transmission Systems

  • Jiaxin Jiao
  • , Pu Gao*
  • , Hui Liu
  • , Qi Yan
  • , Keyu Yan
  • , Dianzhao Yang
  • *Corresponding author for this work
  • Beijing Institute of Technology

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

Hybrid electric vehicle (HEV) technology represents a critical form of modern new energy automotive systems, with the hybrid powertrain serving as its core functional component. This study investigates vibration characteristics and shaft strength in heavy-duty HEV transmission systems based on multi-body dynamics theory. A compound torsional vibration model integrating the front transmission gear train, reduction gear set, and variable-speed gear set was constructed to resolve the system's natural frequency distribution and modal shapes. Critical parameters influencing low-order torsional vibrations were identified through contribution degree analysis, enabling optimization of critical resonance frequency bands and effectively avoiding system resonance. Dynamic load variations at critical nodes under engine-motor hybrid excitation were analyzed, with torsional vibration stresses in sensitivity-prone shaft segments calculated across full operating conditions under high-power inputs. Verification through comparative analysis between torque fluctuations at critical nodes and allowable stress thresholds confirmed that the strength of all key shaft segments meets operational requirements.

Original languageEnglish
Title of host publicationAdvances in Mechanical Design - Proceedings of the 2025 International Conference on Mechanical Design ICMD 2025
EditorsJianrong Tan, Zhenyu Liu, Weifei Hu
PublisherSpringer Science and Business Media B.V.
Pages1753-1768
Number of pages16
ISBN (Print)9789819573417
DOIs
Publication statusPublished - 2026
EventInternational Conference on Mechanical Design, ICMD 2025 - Hangzhou, China
Duration: 9 May 202511 May 2025

Publication series

NameMechanisms and Machine Science
Volume204
ISSN (Print)2211-0984
ISSN (Electronic)2211-0992

Conference

ConferenceInternational Conference on Mechanical Design, ICMD 2025
Country/TerritoryChina
CityHangzhou
Period9/05/2511/05/25

Keywords

  • Hybrid power
  • Multi-gear transmission system
  • Reliability verification
  • Torsional vibration

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