Thermoelectric Nanocomposites and Segmented Single-Leg Device Based on GeTe and (Bi,Sb)₂Te₃

Thermoelectric (TE) materials offer a promising route for direct thermal-to-electrical energy conversion via the Seebeck effect. Among them, GeTe exhibits superior performance in the mid-temperature range (500–800 K), whereas (Bi,Sb)₂Te₃ is widely regarded as the benchmark material for near low-temperature applications (< 450 K). To improve TE efficiency over a wider temperature range, segmented GeTe/(Bi,Sb)₂Te₃-based single-leg TE devices were developed. Specifically, based on nanocomposite technology, B₄C and SiC nanoparticles were, respectively, introduced into GeTe and (Bi,Sb)₂Te₃, achieving optimization of electrical conductivity alongside reduction in thermal conductivity, thereby enhancing the thermoelectric figure of merit (ZT). Finite element simulations were used to optimize the geometric structure of the segmented device, determining the ideal ratio of GeTe to (Bi,Sb)₂Te₃. The simulations predicted a maximum conversion efficiency (η_max) of 16.9% when the ratio of GeTe to (Bi,Sb)₂Te₃ was 0.24, with a power density of 18.5 mW/mm². Experimentally, the fabricated segmented device attained a peak conversion efficiency of 7.14% and a power density of 12.5 mW/mm² under a hot-side temperature of 773 K. These findings confirm that strategic segmentation, combined with nanoscale phonon scattering engineering, substantially improves overall TE device performance across broad temperature range, underscoring its potential for high-efficiency thermoelectric energy conversion systems.