Process technology of aspherical mirrors manufacturing with magnetorheological finishing

H. B. Cheng*, Z. J. Feng, Y. B. Wu

*Corresponding author for this work

Research output: Contribution to journalConference articlepeer-review

9 Citations (Scopus)

Abstract

Aspherical optical components and systems are greatly demanded by today's optical industry. However, the manufacturing and metrology of aspheric optics remains a difficult task for opticians. For high precision aspheric mirror's quick fabrication, computer controlled magnetorheological finishing (MRF) has proven to be a reasonable approach. In MRF, magnetically stiffened magnetorheological (MR) abrasive fluid flows through a preset converging gap that is formed by a workpiece surface and a moving rigid wall, to create precise material removal and polishing. Tsinghua University recently completed a project with MRF technology, in which a 66 mm diameter, f/5 parabolic mirror is polished to the shape accuracy of λ/30 rms (working wavelength λ=0.6328 μm) and the surface roughness of 0.6739 nm Ra. In this paper, working processes are designed and experiments are carried out on the features of MRF. The results show that the required convergent speed, surface roughness and figure precision could be achieved with high efficiency.

Original languageEnglish
Pages (from-to)6-10
Number of pages5
JournalMaterials Science Forum
Volume471-472
DOIs
Publication statusPublished - 2004
Externally publishedYes
Event11th International Manufacturing Conference - Advances in Materials Manufacturing Science and Technology. - Jinan, China
Duration: 18 Sept 200420 Sept 2004

Keywords

  • Asphere
  • Interferometric testing
  • Magnetic dipole
  • Magnetorheological finishing

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