Numerical simulation of temperature distribution during discontinuous welding of 5A06 aluminum alloy

Zhi Zeng*, Li Jun Wang, Yue Wang, Qi Luo

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

1 Citation (Scopus)

Abstract

On the basis of infrared measurement, the temperature distribution on T-joints of 5A06 aluminum alloy cylinder structure was simulated by finite element method, developing a composite heat source constituted by Gauss heat source on the surface and inner double ellipsoid heat source. In the simulation, the effect of boundary condition such as convection and radiation etc on welding heat cycle was taken accounts of synthetically. The parameters of the composite heat source were calculated and calibrated. The orthogonal experiment was designed according to the parameters of double ellipsoid heat source and then the heat source parameters were estimated by multiple index regression analysis with analytical method. Compared with infrared measurement, the shape of simulated weld pool is rather correct, and the error of temperature is within 7% in welding heat cycle. It is feasible to simulate the temperature distribution of aluminum alloy's MIG welding using the composite heat source.

Original languageEnglish
Pages (from-to)849-853
Number of pages5
JournalTianjin Daxue Xuebao (Ziran Kexue yu Gongcheng Jishu Ban)/Journal of Tianjin University Science and Technology
Volume41
Issue number7
Publication statusPublished - Jul 2008
Externally publishedYes

Keywords

  • Composite heat source
  • Double ellipsoid heat source
  • Fusion line
  • Infrared measurement
  • Molten zone

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