Mechanical properties of Al₂O₃ and Al₂O₃/Al with Gyroid structure obtained by stereolithographic additive manufacturing and melt infiltration

To obtain both plasticity and toughness of the material at the same time, various manufacturing techniques of ceramic-metal composites and structures have been studied. In this work, a bio-inspired Al₂O₃ ceramic scaffold with Gyroid structure was designed and prepared by stereolithographic (SL) additive manufacturing, then the Al₂O₃/Al ceramic-metal hybrid structure was prepared by infiltrating molten Al into the Al₂O₃ ceramic structure. The performances of the Al₂O₃ ceramic scaffold and the Al₂O₃/Al ceramic-metal hybrid structure were compared and analyzed by a quasi-static compression experiment. The quasi-static compressive strength of the pristine Al₂O₃ scaffold was 14.36 MPa, while that of the Al₂O₃/Al ceramic-metal hybrid structure was up to 89.06 MPa. Moreover, the plasticity of the Al₂O₃/Al ceramic-metal hybrid structure was much higher than that of the Al₂O₃ scaffold. During compression, the Al₂O₃/Al ceramic-metal hybrid structure had excellent energy absorption, reaching up to 2569.16 KJ/m³, 15 times that of the Al₂O₃ scaffold. Therefore, this method can obtain materials with excellent ductility and toughness.