Large scale production of carbon nanotube arrays on the sphere surface from liquefied petroleum gas at low cost

Liquefied petroleum gas (LPG), a cheap industrial material, is used as carbon source to produce carbon nanotube (CNT) arrays on ceramic spherical surface on a large scale in the floating catalyst process. The ceramic spheres provide huge surface area and good mobility, leading to the mass production of CNT arrays continuously. The arrays obtained from the surface are of good alignment, and the purity is as high as 97.5%. With the decrease of the growth temperature, CNTs in the array form with small-diameter of about 13 nm can be obtained. Therefore, with the industrial fuel as carbon source and the ceramic sphere as substrate, CNT arrays can easily be produced on large scale at low cost.