Integration of the exploding foil initiator with capacitor discharge unit and its performance characterization

This study presents a novel integrated exploding foil initiator system (EFIs), consisting of a planar switch, an EFI chip, and a capacitor. Additionally, we propose an evaluation method for integrated EFIs that combines numerical simulations with experimental testing, enabling a thorough assessment of their performance. Under test conditions of 900 V/0.22 μF, the EFI demonstrated an inductance of 10.2 nH and a resistance of 107.5 mΩ, measured via the sampling resistance method. The operational behavior of the EFIs was analyzed through a two-dimensional metal electrical explosion model and a one-dimensional flyer propulsion model, with the results compared to experimental data. Results indicated that under 900–1200 V/0.22 μF, the deviations between measured and calculated values for electrical explosion performance and flyer velocity were both within 5 %, validating the accuracy of the evaluation approach. Firing tests further confirmed that the EFIs successfully detonated HNS-IV at 1000 V/0.22 μF.