Formation of superhydrophobic microspheres of poly(vinylidene fluoride-hexafluoropropylene)/graphene composite via gelation

We report on the spontaneous formation of superhydrophobic poly(vinylidene fluoride-hexafluoropropylene) (PVDF-HFP)/graphene composite microspheres with uniform size via gelation. When the suspension of PVDF-HFP/graphene (0.25 wt. % with respect to PVDF-HFP) in DMF adsorbs water vapor, it changes to a hybrid gel. A dried porous gel is obtained after solvent exchange and freeze drying. Morphology characterization shows that this hybrid gel is composed of PVDF-HFP/graphene microspheres with a diameter of 8-10 μm. In contrast, PVDF-HFP solution gives rise to a cellular microstructure following the same experimental procedures. We further elucidate the formation mechanism on the basis of the characterization by freeze fracture transmission electron microscopy, X-ray diffraction, and differential scanning calorimetry characterizations. Furthermore, contact angle measurements of water on PVDF-HFP/graphene indicates that the hydrophobic nature of PVDF-HFP combined with the micro/nanoscale hierarchical texture creates a superhydrophobic surface. Such superhydrophobic microspheres may have potential applications as water-repellent catalyst-supporting materials.