Flame-Retardant Fiber-Reinforced Composites: Advances and Prospects in Multi-Performance Synergy

  • Zihan Zhang
  • , Feng Han
  • , Haoran Li
  • , Tianyu Li
  • , Boran Yang
  • , Jinhu Hu
  • , Ye Tang Pan*
  • *Corresponding author for this work

Research output: Contribution to journalReview articlepeer-review

1 Citation (Scopus)

Abstract

Fiber-reinforced polymer composites, particularly carbon fiber and glass fiber reinforced composites, are widely used in cutting-edge industries due to their excellent properties, such as light weight and high strength. This review systematically compares and summarizes recent research advances in flame retardancy for carbon fiber-reinforced polymers and glass fiber-reinforced polymers. Focusing on various polymer matrices, including epoxy, polyamide, and polyetheretherketone, the mechanisms and synergistic effects of different flame-retardant modification strategies—such as additive flame retardants, nanocomposites, coating techniques, intrinsically flame-retardant polymers, and advanced manufacturing processes—are analyzed with emphasis on improving flame retardancy and suppressing the “wick effect.” The review critically examines the challenges in balancing flame retardancy, mechanical performance, and environmental friendliness in current approaches, highlighting the key role of interface engineering in mitigating the “wick effect.” Based on this analysis, four future research directions are proposed: implementing green design principles throughout the material life cycle; promoting the use of natural fibers, bio-based resins, and bio-derived flame retardants; developing intelligent responsive flame-retardant systems based on materials such as metal–organic frameworks; advancing interface engineering through biomimetic design and advanced characterization to fundamentally suppress the fiber “wick effect”; and incorporating materials genome and high-throughput preparation technologies to accelerate the development of high-performance flame-retardant composites. This review aims to provide systematic theoretical insights and clear technical pathways for developing the next generation of high-performance, safe, and sustainable fiber-reinforced composites.

Original languageEnglish
Article number703
JournalJournal of Composites Science
Volume9
Issue number12
DOIs
Publication statusPublished - Dec 2025
Externally publishedYes

Keywords

  • composite materials
  • fiber-reinforced polymers
  • flame-retardant modification
  • mechanical strength
  • resin matrix

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