TY - JOUR
T1 - Cross-scale prediction of aluminum dust concentration based on Image Fusion Physics-Informed Neural Networks
AU - Ding, Nanxi
AU - Lou, Wenzhong
AU - Zhang, Zihao
AU - Wu, Yizhe
AU - Li, Chenglong
AU - Ma, Wenlong
AU - Zhang, Zhengqian
N1 - Publisher Copyright:
© 2025 Elsevier Ltd
PY - 2025/7/15
Y1 - 2025/7/15
N2 - Research on predicting dust concentration can effectively help reduce the occurrence of dust explosion accidents. However, existing methods struggle to accurately and quickly reconstruct and predict concentration fields across scales in turbulent dust diffusion processes. This paper proposes a neural network framework that combines particle physics information with image inverse mapping to achieve rapid, multi-source, and cross-scale prediction of turbulent dust concentration fields. We conducted a 280 kg aluminum dust dispersion experiment, collecting ultrasound attenuation signals and image data for our dataset. Based on this, by incorporating the Maxwell-Stefan equation, our approach addresses the underfitting issues of existing neural networks in predicting microscale turbulence within concentration fields. Additionally, the inverse mapping of images provides macroscopic diffusion trends for the concentration field. Results demonstrate that our method reconstructs aluminum dust concentration and predicts future 0.06 s states in 0.011 s, with a mean squared error of only 0.0003. Compared to existing Convolutional Neural Networks, Physics-Informed Neural Networks, and Computational Fluid Dynamics methods, our approach shows significant improvement in cross-scale prediction, making accurate concentration prediction possible. This advancement offers quantitative prediction data crucial for preventing dust explosions.
AB - Research on predicting dust concentration can effectively help reduce the occurrence of dust explosion accidents. However, existing methods struggle to accurately and quickly reconstruct and predict concentration fields across scales in turbulent dust diffusion processes. This paper proposes a neural network framework that combines particle physics information with image inverse mapping to achieve rapid, multi-source, and cross-scale prediction of turbulent dust concentration fields. We conducted a 280 kg aluminum dust dispersion experiment, collecting ultrasound attenuation signals and image data for our dataset. Based on this, by incorporating the Maxwell-Stefan equation, our approach addresses the underfitting issues of existing neural networks in predicting microscale turbulence within concentration fields. Additionally, the inverse mapping of images provides macroscopic diffusion trends for the concentration field. Results demonstrate that our method reconstructs aluminum dust concentration and predicts future 0.06 s states in 0.011 s, with a mean squared error of only 0.0003. Compared to existing Convolutional Neural Networks, Physics-Informed Neural Networks, and Computational Fluid Dynamics methods, our approach shows significant improvement in cross-scale prediction, making accurate concentration prediction possible. This advancement offers quantitative prediction data crucial for preventing dust explosions.
KW - Aluminum powder dispersion
KW - Concentration prediction
KW - Explosion safety
KW - image fusion
KW - Physics-informed neural networks
UR - http://www.scopus.com/inward/record.url?scp=105002036187&partnerID=8YFLogxK
U2 - 10.1016/j.engappai.2025.110817
DO - 10.1016/j.engappai.2025.110817
M3 - Article
AN - SCOPUS:105002036187
SN - 0952-1976
VL - 152
JO - Engineering Applications of Artificial Intelligence
JF - Engineering Applications of Artificial Intelligence
M1 - 110817
ER -