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A minimalist Pd/Ag/SnO2 array coupled with SE-enhanced multi-scale CNN for robust and accurate identification of CH4/CO mixtures

  • Yu Zhang
  • , Bing Deng
  • , Zhongli Shen
  • , Yuting Qiao
  • , Renbo Li
  • , Jingyu He
  • , Jia Li
  • , Congmeng Hao
  • , Zhongwu Cheng
  • , Yangyang Ju*
  • , Ke Wu*
  • , Mingzhi Jiao*
  • *Corresponding author for this work
  • China University of Mining and Technology
  • China Academy of Safety Science and Technology
  • Beijing Institute of Technology

Research output: Contribution to journalArticlepeer-review

Abstract

Methane (CH4) and carbon monoxide (CO) often coexist in hazardous environments such as coal mines and fire scenes, making the accurate and reliable discrimination of single gases and their mixtures critical for safety monitoring. In this work, a minimalist two-sensor Pd/Ag/SnO2 array was fabricated on micro-hotplate substrates for gas identification. To effectively capture the dynamic features of gas interactions, transient responses were encoded into Markov Transition Field images and classified using an SE-enhanced multi-scale convolutional neural network (CNN). This framework supports the precise discrimination of seven gas classes, including pure CH4, CO, and five binary mixtures with distinct concentration ratios. The proposed system achieved a peak classification accuracy of 100%, with even a single sensor response reaching 98.57%. Following periodic downsampling from 10 Hz to an effective sampling frequency of 1 Hz, the model achieved a classification accuracy of 89.3% with a 100-point (100 s) input window. These results demonstrate the potential of the proposed methodology for accurate gas identification using minimal hardware and truncated response windows.

Original languageEnglish
Article number118295
JournalSensors and Actuators A: Physical
Volume410
Issue numberP2
DOIs
Publication statusPublished - 1 Nov 2026
Externally publishedYes

Keywords

  • Carbon monoxide
  • Convolutional neural network
  • Gas sensors
  • Image conversion
  • Methane
  • SnO-PdAg

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