A MEMS Spiral Power Inductor with A Magnetic Core for DC-DC Converters

Chongshu Shan, Zilin Li, Hengzhang Yang, Yangyang Yan, Bingyin Kang, Huikai Xie*

*Corresponding author for this work

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

This paper reports a novel wafer-level fabrication process of a spiral power inductor for DC-DC converters. The inductor features 250 μm-thick copper windings to meet the needs of power devices. The inductor is fabricated with the silicon substrate removed for high Q and wrapped with magnetic materials to achieve high inductance. By using an electroless nickel immersion gold plating process, the inductor terminals are seamlessly connected with copper core solder balls, facilitating the convenience of flip-chip assembly. With a form factor of only 2.5 × 2.5 × 0.65 mm3, the fabricated power inductor achieves a measured inductance of 200 nH at 1 MHz and a Q factor of 17.8 at 81 MHz.

Original languageEnglish
Title of host publication2024 IEEE 19th International Conference on Nano/Micro Engineered and Molecular Systems, NEMS 2024
PublisherInstitute of Electrical and Electronics Engineers Inc.
ISBN (Electronic)9798350359831
DOIs
Publication statusPublished - 2024
Event19th IEEE International Conference on Nano/Micro Engineered and Molecular Systems, NEMS 2024 - Kyoto, Japan
Duration: 2 May 20245 May 2024

Publication series

Name2024 IEEE 19th International Conference on Nano/Micro Engineered and Molecular Systems, NEMS 2024

Conference

Conference19th IEEE International Conference on Nano/Micro Engineered and Molecular Systems, NEMS 2024
Country/TerritoryJapan
CityKyoto
Period2/05/245/05/24

Keywords

  • DC-DC Converters
  • High Q Factor
  • Magnetic Materials
  • Power Inductor

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