Local mechanical properties and precipitation inhomogeneity in large-grained Al–Mg–Si alloy

Al–Mg–Si (6xxx series) alloys show excellent mechanical properties due to the precipitates formed during heat treatment. However, heat treatment of these alloys results in a soft precipitation free zone (PFZ) close to grain boundaries that weakens them and promotes fracture, and thereby reduces the ductility of the material. This study provides quantitative insights into the mechanical properties and underlying plasticity behavior of Al–Mg–Si (6xxx series) alloys through combined nanoindentation hardness measurements and in-depth characterization of the microstructure adjacent to the PFZ region and in the grain interior. Experimental nanoindentation, transmission microscopy (TEM) and electron channeling contrast imaging results confirm the weakening effect from PFZ by means of a reduced hardness close to grain boundaries. The nanoindentation hardness mapping also revealed an increase in hardness a few micrometers from the grain boundary with respect to the grain interior. Precipitate quantification from TEM images confirms that the hardness increase is caused by a locally higher density of precipitates. To the authors’ best knowledge, this harder zone has not been recognized nor discussed in previously reported findings. The phenomenon has important implications for the mechanical properties of large-grained (>100 µm) aluminium alloys.