Electronically controlling the system of preheating intake air by flame for diesel engine cold-start

In order to improve the cold-start performance of heavy duty diesel engine, electronically controlling the preheating of intake air by flame was researched. According to simulation and thermodynamic analysis about the partial working processes of the diesel engine, the amount of heat energy was calculated, which was enough to make the fuel self-ignite at the end of compression process at different temperatures of coolant and intake-air. Several HY20 preheating plugs were used to heat up the intake air. Meanwhile, an electronic control system based on 8 bit micro-controller unit (MCS-8031) was designed to automatically control the process of heating intake air. According to the various temperatures of coolant and ambient air, one plug or two plugs can automatically be selected to heat intake air. The demo experiment validated that the total system could operate successfully and achieve the scheduled function.